Cold Heading Mist Eliminators

Mist Eliminator experts review products for cold headers.

Industry expert comparisons of cold header mist eliminators.

Cold Heading Pollution Control

Fine mist and heavy smoke pollution produced by a cold header is best controlled by means of machine mounted or ducted electrostatic precipitator mist eliminators. Mechanical mist eliminator filters such as cartridges and bag filters are sometimes used in cold heading applications. However, the oily, tacky contaminate will quickly blind the media, making replacement costs expensive and impractical over time. Also, the particulate generated by cold headers is extremely fine and will pass through most new media. Learn more

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Product

Pros

Considerations

Features

Application

MSRP

Air Quality EngineeringF66 Mist Eliminator

• Can produce different airflow patterns with multiple air cleaners.

• No costly filter replacement.

• Consistent airflow & efficiency, compared to media filters.

• Source capture for multiple machines requires extensive ductwork and air balancing.

• ESP filters require periodic cleaning.

• Not for source capture of cast iron or heavy ferrous metals.

• Up to 2600 CFM

• Electro-static filters

• Motor starter & control

• 4-way adjustable louvers

• ambient or ducted capture

• coolant mist

• smoke

• fumes

• soot

• light dust

$4,828-$6,904

Research more about this coolant mist eliminator.

Air Quality EngineeringF73 Mist Eliminator
Air Quality Engineering F73 mist eliminator.

• Can produce different airflow patterns with multiple air cleaners.

• No costly filter replacement.

• Powerful.

• Consistent airflow & efficiency, compared to media filters.

• Source capture for multiple machines requires extensive ductwork and air balancing.

• Very large and loud.

• ESP filters require periodic cleaning.

• Not for source capture of cast iron or heavy ferrous metals.

• Up to 6000 CFM

• Electrostatic filters

• 4-way adjustable exhaust louvers

• ambient or ducted capture

• oil mist

• smoke

• fumes

• soot

• light dust

$6,813-$7,727

Learn more about this oil smoke mist eliminator.

Air Quality Engineering MistBuster Quad Mist Eliminator

• No costly filter replacement.

• Consistent airflow & efficiency, compared to media filters.

• Versatile mounting options.

• Small size.

• Fluid savings: drains coolant back into machine

• Practically vibration free

• ESP filters require periodic cleaning.

• Not for source capture of cast iron or heavy ferrous metals.

• Up to 1250 CFM

• Up to 4 ESP filters

• Optional HEPA after filter

• Motor starter and control: infinitely adjustable speed dial

• Synthetic, water or oil based coolant

• direct mount to machine or ducted capture

• large or semi-enclosed machine centers

• multiple machine centers

• coolant mist

• smoke

• fumes

$3,404

Learn more about this oil smoke mist eliminator.

Trion Mini M.E. Mist Eliminator

• Superior electronic cell design reduces downtime.

• No costly filter replacement.

• Consistent airflow & efficiency, compared to media filters.

• Versatile mounting options.

• Small size.

• Fluid savings: drains coolant back into machine.

• Practically vibration free.

• Not for source capture of cast iron or heavy ferrous metals.

• ESP filters require periodic cleaning.

• Up to 650 CFM

• 2 ESP filters standard

• Optional carbon after filter

• Optional HEPA after filter

• Motor starter and control: infinitely adjustable speed dial

• Can wire to machine control for automatic operation

• Synthetic, water or oil based coolant

• direct mount to machine or ducted capture

• Small to medium applications

• coolant mist

• smoke

• fumes

Under $3,000

Read more on this mist eliminator.

Trion Model 75 Mist Eliminator

• Superior electronic cell design reduces downtime.

• Self washing-no filters to replace.

• Self contained system or integrate into HVAC.

• Choose ambient capture, inline w/central HVAC ducts, or source capture ducts independent from HVAC.

• Consistent airflow & efficiency, compared to media filters.

• Not for source capture of cast iron or heavy ferrous metals.

• Requires plumbing for self wash.

• Source capture for multiple machines requires extensive ductwork and air balancing.

• 1,075-25,200 CFM

• Electro-static filters

• Programmable self washing

• Can integrate into existing HVAC

• Optional fire suppression

• multiple source capture

• central ducted

• HVAC

• mist

• smoke

• fumes

• soot

• light dust

• kitchen exhaust

• odor

• vapors

• VOCs

$13,131-$69,428

Research more on this oil mist eliminator.

Trion T1300 Mist Eliminator

• Superior electronic cell design reduces downtime.

• Choose ambient capture, inline w/central HVAC ducts, or source capture ducts independent from HVAC.

• Various optional after-filters.

• No costly filter replacement.

• Consistent airflow & efficiency, compared to media filters.

• Not for source capture of cast iron or heavy ferrous metals.

• Large size w/limited mounting options

• ESP filters require periodic cleaning.

• Source capture for multiple machines requires extensive ductwork and air balancing.

• Up to 1300 CFM

• ESP filters

• Optional HEPA after filter

• Synthetic, water or oil based coolant

• Optional adorber section

• Optional bag filters

• Motor upgrades

• Optional carbon post filter

• ducted capture

• background ambient

• HVAC

• mist

• smoke

• fumes

• soot

• light dust

• odor

• vapors

• VOCs

$3,342

Learn more on this coolant mist eliminator.

Trion T2600 Mist Eliminator

• Superior electronic cell design reduces downtime.

• Choose ambient capture, inline w/central HVAC ducts, or source capture ducts independent from HVAC.

• Various optional after-filters.

• No costly filter replacement.

• Consistent airflow & efficiency, compared to media filters.

• Not for source capture of cast iron or heavy ferrous metals.

• Large size w/limited mounting options

• ESP filters require periodic cleaning.

• Source capture for multiple machines requires extensive ductwork and air balancing.

• Up to 1300 CFM

• 2 ESP cells w/single, double, or triple pass filters

• Optional HEPA after filter

• Synthetic, water or oil based coolant

• Optional adorber section

• Optional bag filters

• Motor upgrades

• Optional carbon post filter

• ducted capture

• background ambient

• HVAC

• mist

• smoke

• fumes

• soot

• light dust

• odor

• vapors

• VOCs

$5,286

Read more on this oil smoke mist eliminator.

Trion T5200 Mist Eliminator

• Superior electronic cell design reduces downtime.

• Choose ambient capture, inline w/central HVAC ducts, or source capture ducts independent from HVAC.

• Various optional after-filters.

• No costly filter replacement.

• Consistent airflow & efficiency, compared to media filters.

• Not for source capture of cast iron or heavy ferrous metals.

• Large size w/limited mounting options

• ESP filters require periodic cleaning.

• Source capture for multiple machines requires extensive ductwork and air balancing.

• Up to 5200 CFM

• 4 ESP cells w/single, double, or triple pass filters

• Optional HEPA after filter

• Synthetic, water or oil based coolant

• Optional adorber section

• Optional bag filters

• Motor upgrades

• Optional carbon post filter

• ducted capture

• background ambient

• HVAC

• mist

• smoke

• fumes

• soot

• light dust

• odor

• vapors

• VOCs

$9,719

Research more on this oil mist eliminator.

Mist Eliminators for Cold Headers

by James Lee, Industrial Designer

When using a cold header to make fasteners and other hardware, such aggressive pounding and deforming of cold metal requires a lot of lubricant. As a result, generated heat turns most the machine coolant into heavy smoke plus some coolant mist vapor. Since cold heading creates no metal chips, it is an ideal application for electrostatic precipitators (ESP), currently the most economical and efficient form of mist collection. Due to the heavy amount of smoke created by cold heading, you will need an appropriate sized oil smoke mist eliminator with enough airflow to handle it. Pollution control can work just as well using individual coolant mist eliminators, directly mounted or using one large coolant mist eliminator ducted to several cold headers. For heavy loading, you definitely want a double-pass system. Inspection and washing may be necessary as frequently as daily, or at most every few months. The ideal centrally ducted oil mist eliminator system is one with a programmable, automatic wash component. Manually cleaned ESP oil mist eliminators can be used successfully in cold heading operations. When manually cleaned oil smoke mist eliminators are used, I recommend an extra set of ionizer-collector cells to minimize maintenance. The extra cells can be rotated in a cleaning schedule. For effective smoke and mist removal, be sure to address all locations that generate particulate, including die, discharge chute, parts conveyor, storage bin and staging areas. Properly sized and applied, ESP oil smoke mist eliminators will keep a cold heading facility well below the current 5 mg/m3 TLV adopted by OSHA and ACGIH,